Launch or expand your commercial production seamlessly with our heavy-duty 100kg/h automatic soap manufacturing plant line. Engineered specifically as an optimal, low-risk investment for small-to-medium enterprises (SMEs) and regional startups, this highly synchronized processing plant stabilizes at an adjustable capacity spectrum of 100 to 200 kg/hour. Utilizing raw soap noodles as the foundational base, the fully automated system orchestrates material mixing, three-roll refinement, vacuum extrusion, and high-speed cutting to manufacture mid-to-high grade soap bars with total fatty acid (TFM) contents ranging from 35% to 70%.
By incorporating compact automation within a streamlined floor layout, this complete engineering plant slashes manual labor requirements, prevents raw material waste, and secures a rapid return on investment (ROI) in competitive retail markets.
Working conditions: 22 meters long, 8 meters wide, and 3.5 meters high.(including worker operation area);
Number of staff: 6 - 8 people
Voltage ： 380 v
Power : 35kw
| Mixing machine |
Capacity ：75kg /time Motor power : 4kw/hour |
| Three roll mill |
Type : S150 Motor power ：2.2kw |
| Double Vacuum Stripping Machine |
Production output : 100kg -200kg /h Motor power : 5.5kw，7.5Kilowatt speed regulation |
| Cutting machine |
Production capacity : 100 - 1000kg/h Cutting length : 60 - 400 mm |
| Motor |
Pumping capacity : 8L/S Motor power : 1.1 kw |
| Conveyor | three pcs |
Homogeneous Batch Mixer
Operational Role: This introductory unit aggressively blends the solid soap grains, liquid fragrances, and raw pigments to guarantee an absolute, uniform distribution of chemical traits across the entire formulation batch.
Technical Spec: Features a loading capacity of 75 kg per individual batch driven by a highly stable 4 kW/h high-torque industrial motor. Custom tank sizing and specialized geometric blade upgrades are available upon request.
B. Chilled-Steel Three-Roll Mill (Type: S150)
Operational Role: The blended compound is continuously transferred onto a series of three horizontal rollers spinning at differential speeds. This applies intense mechanical shear to grind out raw material imperfections and fine-tune structural composition.
Technical Spec: Powered by a 2.2 kW motor, the rollers are crafted from specialized high-density chilled steel, delivering excellent wear resistance, an extended service life, and an incredibly delicate compound refinement.
Double-Stage Vacuum Plodder Machine
Operational Role: This refining and extrusion center takes the milled soap flakes, eliminates internal air pockets using a high-performance vacuum pump, and solidifies the mass. The double-screw design compresses the material tightly through synchronized internal heating zones, extruding a perfectly seamless, dense soap log.
Technical Spec: Supports an exact output range of 100–200 kg/h. Configured with a 5.5 kW primary drive and a 7.5 kW variable-frequency speed regulation motor. The integrated vacuum system features an 8 L/S pumping capacity driven by a 1.1 kW standalone motor to ensure the finished soap bars are structurally sound and bubble-free.
D. High-Speed Mechanical Soap Cutting Machine
Operational Role: Driven in perfect synchronization with the extrusion velocity of the duplex plodder, this unit cuts the continuous compressed mass into clean, uniform slices with zero edge fraying.
Technical Spec: Features a highly adjustable cutting length framework ranging from 60 mm to 400 mm, with an overall processing capability scaling dynamically from 100 kg to 1,000 kg/h to handle peak line speeds.
Strategic Advantages of our 100kg/h Automated Configuration
Minimized Capital Barriers & High Profitability:
This entry-level industrial line converts initial investments into pure net-profit margins rapidly. By substituting extensive manual molding with an automated, conveyor-linked flow, it drastically maximizes daily volume while keeping your facility's operational overhead to an absolute minimum.
1. Uncompromising Heavy-Duty Machinery Lifespan:
Unlike light-duty alternatives, our plant utilizes thickened industrial chassis rails and premium-grade internal accessories. This high structural mass absorbs continuous operational stresses, ensuring zero dimensional drift and minimal monthly maintenance costs.
2. Flexible Brand and Geometric Customization:
The integrated cutting and downstream formatting modules can be rapidly swapped out or adjusted, allowing your startup facility to pivot from industrial laundry bars to premium embossed cosmetic cakes within the same shift.
Workshop
The warehouse area and production workshop area are about 2,000 square meters!
Professional design and drawing staff
Senior senior designer！
